Board Thread:General Nerf discussion/@comment-30049823-20190708030947/@comment-30049823-20190709194239

I think you'd have an easier time 3D-printing foam than trying to mill a precise shape out of a block of it...

...unless you've got access to "no-touch" laser-cutting CNC machinery, which would be pretty badass and probably zip through foam like it was warm butter, on its lowest power setting and highest speed.

Sadly, the sheer size of these things would surely make it cost-prohibitive to 3D-print them:

https://3dprintingindustry.com/news/now-can-3d-print-memory-foam-34265/

https://www.matterhackers.com/store/3d-printer-filament/poro-lay-lay-fomm-filament-175mm